What Size Drill Bit

#8-32 tap drill size

#29

Inches
0.1360
Millimetres
3.45
Thread
69%

Drill a #29 hole before cutting a #8-32 thread. That is the standard tap drill for about 75% thread.

0.1360" 0.164" thread

#8-32 thread and hole sizes

Thread#8 diameter, 32 threads per inch, coarse (UNC)
Major diameter0.1640 in 4.17 mm
Pitch0.0312 in 0.794 mm
Tap drill, about 75% thread#29 0.1360 in
Tap drill, about 50% thread#27 0.1440 in, for stainless and other hard materials
Clearance hole, close fit#18 0.1695 in
Clearance hole, free fit#16 0.1770 in
Nearest metric bit3.5 mm

Why #29

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a #8-32 thread the hole that leaves exactly 75% thread is 0.1336 in. The closest standard bit is #29 at 0.1360 in, which leaves 69%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

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