What Size Drill Bit

1/2-20 tap drill size

29/64"

Inches
0.4531
Millimetres
11.51
Thread
72%

Drill a 29/64" hole before cutting a 1/2-20 thread. That is the standard tap drill for about 75% thread.

0.4531" 0.500" thread

1/2-20 thread and hole sizes

Thread1/2 diameter, 20 threads per inch, fine (UNF)
Major diameter0.5000 in 12.70 mm
Pitch0.0500 in 1.270 mm
Tap drill, about 75% thread29/64" 0.4531 in
Tap drill, about 50% thread15/32" 0.4688 in, for stainless and other hard materials
Clearance hole, close fit33/64" 0.5156 in
Clearance hole, free fit17/32" 0.5312 in
Nearest metric bit11.5 mm

Why 29/64"

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 1/2-20 thread the hole that leaves exactly 75% thread is 0.4513 in. The closest standard bit is 29/64" at 0.4531 in, which leaves 72%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

Tools for this job

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