What Size Drill Bit

7/8-9 tap drill size

49/64"

Inches
0.7656
Millimetres
19.45
Thread
76%

Drill a 49/64" hole before cutting a 7/8-9 thread. That is the standard tap drill for about 75% thread.

0.7656" 0.875" thread

7/8-9 thread and hole sizes

Thread7/8 diameter, 9 threads per inch, coarse (UNC)
Major diameter0.8750 in 22.22 mm
Pitch0.1111 in 2.822 mm
Tap drill, about 75% thread49/64" 0.7656 in
Tap drill, about 50% thread51/64" 0.7969 in, for stainless and other hard materials
Clearance hole, close fit57/64" 0.8906 in
Clearance hole, free fit29/32" 0.9062 in
Nearest metric bit19.4 mm

Why 49/64"

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 7/8-9 thread the hole that leaves exactly 75% thread is 0.7668 in. The closest standard bit is 49/64" at 0.7656 in, which leaves 76%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

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