What Size Drill Bit

3/8-32 tap drill size

11/32"

Inches
0.3438
Millimetres
8.73
Thread
77%

Drill a 11/32" hole before cutting a 3/8-32 thread. That is the standard tap drill for about 75% thread.

0.3438" 0.375" thread

3/8-32 thread and hole sizes

Thread3/8 diameter, 32 threads per inch, extra fine (UNEF)
Major diameter0.3750 in 9.52 mm
Pitch0.0312 in 0.794 mm
Tap drill, about 75% thread11/32" 0.3438 in
Tap drill, about 50% threadLetter T 0.3580 in, for stainless and other hard materials
Clearance hole, close fitLetter W 0.3860 in
Clearance hole, free fitLetter X 0.3970 in
Nearest metric bit8.7 mm

Why 11/32"

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 3/8-32 thread the hole that leaves exactly 75% thread is 0.3446 in. The closest standard bit is 11/32" at 0.3438 in, which leaves 77%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

Tools for this job

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